Largely manufactured from recycled glass (e.g. windscreens) and mineral base materials such as sand and without the use of binding agents. The ingredients are melted into molten glass, which is cooled and crushed into a fine powder. The powdered glass is poured into molds and heated (below the melting point) in a "sintering" process that causes the particles to adhere to one another. Next, a small amount of finely ground carbon-black is added and the material is heated in a "cellulation" process. Here, the carbon reacts with oxygen, creating carbon dioxide, which creates the insulating bubbles in the (material). CO2 accounts for more than 99% of the gas in the cellular spaces.
Cellulose insulation is a material made from recycled newspaper. The paper is shredded and inorganic salts, such as boric acid, are added for resistance to fire, mould, insects and vermin. The insulation is installed either blown or damp-sprayed depending on application.
Wood fibre
The success of wood fibre insulation derives from an attractive environmental profile combined with a whole bag of functions including rigid insulation, sheathing and sarking for timber frames, roofs and flooring as well as flexible insulation for studs and rafters.
Wood of course is renewable, it sequesters carbon during its growth and product production is relatively free from pollution. The insulation value of wood fibre boards is not as dimensionally efficient as some of the orthodox petro-chemical materials - but it's no slouch either - typically coming in with a 'k value' range of between 0.038-0.043 W/mK depending on format.
Hemp
Hemp fibres are produced from hemp straw of the hemp plant. Most hemp is imported, but an increasing amount of home-grown crop is becoming available. Hemp grows up to a height of nearly 4 metres within a period of 100-120 days. Because the plants shade the soil, no chemical protection or toxic additives are required for hemp cultivation. The product is composed of, usually, 85% hemp fibre with the ballance made up of polyester binding and 3-5% soda added for fire proofing.
Straw
Straw is an agricultural by-product, the dry stalks of cereal plants, after the grain and chaff have been removed. Straw makes up about half of the yield of cereal crops such asbarley, oats, rice, rye and wheat.
Reinforcing mesh also called ‘fibreglass K-rend mesh’ is a flexible, flat pressed lattice made from special woven glass-fibre strands offering incredible strength when embedded into wet basecoat plaster or render. Fibreglass Mesh is an essential component of all render systems. It is ideal for reinforcing render, particularly around openings or areas of traditional weakness. It can be used to stabilise unstable surfaces, cover and help prevent cracking.A part of performing this reinforcing layer is strengthening edges of the insulation layer - corners, areas near windows and doors etc. These are the areas where stress is concentrated and may be subject to cracking if sufficient strength is not provided. Mesh is alkali-resistant. This helps prevent it being broken down by the chemicals in the other mortars and adhesive materials.
TYPES OF REINFORCING FIBREGLASS MESH | SIZES | PRICE
All rolls come in standard size 1m x 50m or 1m x 55m. There are 50m2/55m2 of mesh per roll. One of the most important parameters of the reinforcing mesh is its surface mass - the weight of the material with an area of a square meter. This parameter is given in grams per square meter and is most often in the range from 130 to 210g/ m2. Generally speaking - the higher the number, the stronger the mesh. However, it is not recommended to use façade meshes with values above 165g/m2 as they would be too stiff. Heavy mesh detaches from the wall when applied with adhesive. When buying a facade mesh, it is also worth paying attention to the mesh dimensions and the quality of the weave. The most commonly used is the so-called Gauze weave, which is characterized by high stability. However, this does not adversely affect the flexibility of the mesh, which is still high. Second type is called Raschel mesh - created by cross – arranging straight, linen fibers. Typically, this weave is used in places that are characterized by a small load of wall and ceiling movements.
Reinforcement mesh are lightweight, usually 9.5kg, therefore assembly is not difficult and does not take much time. Facade meshes also differ in terms of mesh size. When selecting the mesh, it is important to pay attention to the mesh size and regularity. A good ‘net’ should have regular mesh sizes. This ensures dimensional stability and facilitates the embedding of the mesh. Depending on the grade they can be found in 130g/m2 ,160g/m2 and 210g/m2 . Reinforcing mesh can be supplied in 2 different grades (mesh aperture). One for internal use and second for exterior use. While grades 3mm x 3.5mm, 5mm x 5mm and 9.5mm x 9.5mm are used to reinforce external wall insulation and rendered rainscreen cladding systems, 5mmx5mm are used to reinforce gypsum plasters and cover internal wall slits up to 50cm in width. Most of the meshes come with markings 100mm from each end – this marking illustrates the overlap of the mesh required when installing it. Standard houses in England need 2-3 reinforced rolls, which gives about 100-150 m2 of coverage.The cost of buying reinforcing mesh for 150m2 of external wall insulation is £210.42 ex VAT(3 rolls).
REINFORCING MESH INSTALLATION
Within both render systems and external wall insulation systems, the fibreglass mesh is embedded within the basecoat layer. The mesh needs to be embedded within the basecoat while it is still wet. It is recommended getting the mesh embedded within the middle of the layer of the basecoat, rather than too close to the surface. The mesh should be installed with overlaps of approx. 10 cm. It should be remembered that the thickness of the adhesive with one layer of mesh should not exceed 8mm. It is optimal when it is about 5mm. Best way is to pull down the mesh and melt it into the adhesive. Do this by squeezing out the adhesive from the center of the mesh strip. If everything goes as it should, the mesh will sink into the adhesive without folds along its entire thickness. Embed the next strips of the concealed mesh with the "overlap" method, which should be at least 100mm. Ensure the first pass of the basecoat has not dried before applying the second pass of mesh.
Video credit:https://www.youtube.com/watch?v=N1juCG6adcI&t=206s
1m² of Fibreglass Rendering Mesh used in base coat render, thin coat rendering and External Wall Insulation (EWI) Systems (for your convenience is sold by the square metre).
Fibreglass Mesh is embedded with the cement-based basecoat layer to ensure the final thin coat render insulation system is ..
Ceresit CT325 is a Glass-Fibre, tearproof, slipproof Reinforcing Mesh Roll for embedding into reinforcing mortars for External Wall Insulation Systems.
Higher density of 160g per m2 means higher mechanical loads allowed.
Mesh Roll (coloured green) square dimensions: 4mm x 4mm.
It is impor..
EWI-66640 Fibreglass Rendering Mesh 50m2 Roll is a standard (160g/m2) rendering mesh made from strands of woven fiberglass used in base coat render, thin coat rendering and External Wall Insulation (EWI) Systems.
Fibreglass Mesh is embedded with the cement-based basecoat layer to ensure the final..
Expanded Metal Lath Sheet 8x2 2438x685mm (Galvanised Steel 10346 DX51D Z275) called EML is a metal lathing mainly used as a key for internal and external plaster when applied on suspended ceilings and walls.
EML Sheets are also suitable for encasing steel columns and beams, assisting in the prote..
Reinforcing Fiberglass Mesh Roll is an essential component of any insulated render systems used to embed in the adhesive layer during installation of Thermal Insulation Systems.
Mesh density of 145g per m2 means crack resistant for years to come.
Mesh coverage 50m2 per roll, dimensions 1.0m (..
EWI-66645 Orange Fibreglass Rendering Mesh Roll 50m2 is a strong and flexible EWI-Pro integral system component of both base coat render, thin coat rendering and External Wall Insulation (EWI) Systems.
Fibreglass Mesh is embedded with the cement-based basecoat layer to ensure the final thin coat ..
Orange Fibreglass Rendering Mesh Roll 50m2
Strong & flexible EWI-Pro integral system component
Galvanised Steel Rib Lath (Rib Depth 8mm) is a 2500mm x 600mm sheet, stiffened by longitudinal ribs, suitable for use on ceilings, partitions, internal and external render key applications and as an anti-crack control.
2500x600mm Rib Lath Sheets are manufactured in accordance with BS EN 13658-2:2..
Galvanised Steel Rib Lath Sheet (Rib Depth 8mm)
2500mm x 600mm sheet stiffened by longitudinal ribs
Ceilings, partitions, internal and external render
In accordance with BS EN 13658-2:2005 for external use
In accordance with BS EN 13658-1:2005 for internal use
Stainless Steel Expanded Metal Lath Sheet EML (2500x700mm) is a premium stainless steel lathing with increased corrosion resistance that can be used as a key for external and internal plaster / render when applied on suspended ceilings and walls.
Expanded Metal Lath Sheets are also suitable for e..
600x2500mm Stainless Steel Rib Lath Sheet (Rib Depth 8mm) is a high-quality metal lath sheet, stiffened by longitudinal ribs, suitable for use on ceilings, partitions, internal and external render key applications and as an anti-crack control.
Stainless Steel Rib Lathing should be used in externa..
Stainless Steel Rib Lath Sheet with Rib Depth of 8mm
2500mm x 600mm sheet stiffened by longitudinal ribs
Ceilings, partitions, internal and external render / plaster applications
V ribs to provide a great base for rendering, plastering and reinforcement
For all types of walls, ceilings and fireproofing of steel beam, and columns