Largely manufactured from recycled glass (e.g. windscreens) and mineral base materials such as sand and without the use of binding agents. The ingredients are melted into molten glass, which is cooled and crushed into a fine powder. The powdered glass is poured into molds and heated (below the melting point) in a "sintering" process that causes the particles to adhere to one another. Next, a small amount of finely ground carbon-black is added and the material is heated in a "cellulation" process. Here, the carbon reacts with oxygen, creating carbon dioxide, which creates the insulating bubbles in the (material). CO2 accounts for more than 99% of the gas in the cellular spaces.
Cellulose insulation is a material made from recycled newspaper. The paper is shredded and inorganic salts, such as boric acid, are added for resistance to fire, mould, insects and vermin. The insulation is installed either blown or damp-sprayed depending on application.
Wood fibre
The success of wood fibre insulation derives from an attractive environmental profile combined with a whole bag of functions including rigid insulation, sheathing and sarking for timber frames, roofs and flooring as well as flexible insulation for studs and rafters.
Wood of course is renewable, it sequesters carbon during its growth and product production is relatively free from pollution. The insulation value of wood fibre boards is not as dimensionally efficient as some of the orthodox petro-chemical materials - but it's no slouch either - typically coming in with a 'k value' range of between 0.038-0.043 W/mK depending on format.
Hemp
Hemp fibres are produced from hemp straw of the hemp plant. Most hemp is imported, but an increasing amount of home-grown crop is becoming available. Hemp grows up to a height of nearly 4 metres within a period of 100-120 days. Because the plants shade the soil, no chemical protection or toxic additives are required for hemp cultivation. The product is composed of, usually, 85% hemp fibre with the ballance made up of polyester binding and 3-5% soda added for fire proofing.
Straw
Straw is an agricultural by-product, the dry stalks of cereal plants, after the grain and chaff have been removed. Straw makes up about half of the yield of cereal crops such asbarley, oats, rice, rye and wheat.
Steel and timber frame phenolic board is a superior performance phenolic insulation with a Euroclass B classification. It is faced with low emissivity foil facings on both sides and has a Lambda value of 0.020 W/mK. Its reflective, low emissivity surface improves the thermal resistance of any unventilated cavity adjacent to the board. It has been designed for use with steel or timber frame applications up to 18m in height. With a Euroclass B Fire Classification the framing board can be used between studs or as an insulated sheathing board. Choosing the best steel and timber frame insulation boards is important for any project. As you would expect from phenolic core, boards are manufactured with a blowing agent that has zero ODP and low GWP. The most common thicknesses are: 50mm, 60mm, 75mm, 80mm, 100mm and 120mm.
STEEL FRAME SYSTEM
Steel framed system buildings constructed using a steel framed system are insulated on the outer side of the construction creating a ‘Warm Frame’, reducing the risk of condensation. Phenolic insulation solutions are designed not only to insulate but also to protect the steel from the heat of a fire. This delays the loss of structural integrity and the possible collapse of the building, allowing extra time for both the occupants to escape and fire services to tackle the fire.
TIMBER FRAME SYSTEM
It's estimated around a quarter of all new builds in the UK, including self build homes, are built using timber frame construction. Timber frame construction uses timber studs within the external structural wall to carry the loads imposed before transmitting them to the foundations. Timber frame buildings include the walls, floors and roofs, which are designed as a whole, coherent engineered structure. Timber frames incorporate a number of elements such as breather membrane, OSB board, VCL membrane and Phenolic or PIR rigid boards. Timber frame, by its nature, is more prone to heat fluctuations as it has less mass than a block built home. This means timber frame homes need to be well-insulated, and these elements need to be considered in the budget. Thankfully, timber frame construction lends itself well to this.
STEEL AND TIMBER FRAME PHENOLIC BOARDS MANUFACTURERS
Kingspan Kooltherm® K112 Framing Board, formerly known as Kingspan Kooltherm K12 and Xtratherm SR/FB Framing Board Safe-R are the most recognizable timber and steel frame products. Kingspan Kooltherm® K112 offers thermal conductivity of 0.018 W/mK, 0.002W/mK less than Xtratherm. Today, being the best in its class, it is used in steel frame construction where standard insulation thicknesses are simply too thick. On the other hand ,Xtratherm offers a Safe-R SR/FB board that incorporates an integral vapour control layer, which helps to reduce the risk of condensation.
50mm Kingspan Kooltherm K112 Framing Board is a premium performance rigid thermoset phenolic insulation used between studs or as an insulating sheathing material.
Kooltherm K112 is an advanced insulation that allows target U-values to be reached with minimal thickness of insulation, an ideal solu..
50mm Framing Board Xtratherm Safe-R SR/FB is a top-class rigid foam phenolic insulation board with a low emissivity foil facings designed for use with steel and timber frame applications up to 18m in height.
A high-performance BBA certified phenolic 2400mm x 1200mm square edge panel with an appro..
Suitable for use in Steel and Timber Frame Systems
Superior Lambda Value as low as 0.021W/mK
Provides excellent U-Values and improved thermal bridging detailing
Can be used between studs or as an insulated sheathing board
50mm Rainscreen Cladding Insulation Xtratherm Safe-R SR/RS is a high-class rigid phenolic insulation board with a low emissivity foil facings designed for ventilated rainscreen cladding applications in new build and refurbishment projects
Xtratherm SR/RS 2400mm x 1200mm x 50mm insulation boards a..
Lower Lambda values for improved U-Values
Superior Lambda Value as low as 0.021W/mK
BBA Certified - Certification Number 10/4803
Tested and Approved under BS 8414 and BR135
Euroclass B Fire Classification - Rainscreen Applications
50mm Unilin SR/FB is an insulation board designed for use with steel or timber frame applications up to 11m in height, SR/FB can be also used between studs or as an insulated sheathing board.
Safe-R SR/FB is manufactured to EN 13166 by Unilin Insulation with certified lambda (thermal conductivity..
Kingspan Kooltherm K112 Framing Board 60mm is a rigid insulation for timber and steel framing systems, an ideal solution for new build, refurbishment and Modern Methods of Construction (MMC).
60mm x 1200mm x 2400mm Kooltherm K112 is a premium performance insulation board with a thermal conductivi..
60mm Framing Board Xtratherm Safe-R SR/FB is a top-class rigid foam phenolic insulation board with a low emissivity foil facings designed for use with steel and timber frame applications up to 18m in height.
A high-performance BBA certified SR/FB phenolic 2400mm x 1200mm x 60mm square edge panel ..
Suitable for use in Steel and Timber Frame Systems
Superior Lambda Value as low as 0.020W/mK
Provides excellent U-Values and improved thermal bridging detailing
Can be used between studs or as an insulated sheathing board
60mm SR/FB Unilin Framing Board Safe-R is a rigid phenolic steel and timber frame insulation board that provides an excellent U-Values in ventilated cladding, timber and steel framed systems.
Safe-R SR/FB is manufactured to EN 13166 by Unilin Insulation with certified lambda (thermal conductivity..
60mm Rainscreen Cladding Insulation Xtratherm Safe-R SR/RS is a high-class rigid phenolic insulation board with a low emissivity foil facings designed for ventilated rainscreen cladding applications in new build and refurbishment projects
Xtratherm SR/RS 2400mm x 1200mm x 60mm insulation boards a..
Lower Lambda values for improved U-Values
Superior Lambda Value as low as 0.020W/mK
BBA Certified - Certification Number 10/4803
Tested and Approved under BS 8414 and BR135
Euroclass B Fire Classification - Rainscreen Applications
70mm K112 Kingspan Kooltherm Framing Board is a high-performance framing board used between studs or as an insulating sheathing material with timber frame and steel frame wall construction.
Kooltherm K112 70mm x 1200mm x 2400mm is a premium performance insulation board with a thermal conductivity..
75mm SR/FB Unilin Safe-R Framing Board is an ultimate phenolic rigid steel or timber frame insulation board used in ventilated cladding, timber and steel framed systems up to 11m in height.
Safe-R SR/FB is manufactured to EN 13166 by Unilin Insulation with certified lambda (thermal conductivity) ..
75mm Framing Board Xtratherm Safe-R SR/FB is a top-class rigid foam phenolic insulation board with a low emissivity foil facings designed for use with steel and timber frame applications up to 18m in height.
A high-performance BBA certified phenolic 2400mm x 1200mm square edge panel with an appro..
Suitable for use in Steel and Timber Frame Systems
Superior Lambda Value as low as 0.020W/mK
Provides excellent U-Values and improved thermal bridging detailing
Can be used between studs or as an insulated sheathing board
75mm Rainscreen Cladding Insulation Xtratherm Safe-R SR/RS is a high-class rigid phenolic insulation board with a low emissivity foil facings designed for ventilated rainscreen cladding applications in new build and refurbishment projects
Xtratherm SR/RS 2400mm x 1200mm x 75mm insulation boards a..
Lower Lambda values for improved U-Values
Superior Lambda Value as low as 0.020W/mK
BBA Certified - Certification Number 10/4803
Tested and Approved under BS 8414 and BR135
Euroclass B Fire Classification - Rainscreen Applications
80mm Kingspan Kooltherm K112 Framing Board (pack of 4) is an insulation board with a fibre-free rigid thermoset phenolic core and certified thermal conductivity of 0.019 W/mK used for timber and steel framing systems.
Kingspan Kooltherm K112 Framing Board is one of the thinnest commonly used insu..
80mm Framing Board Xtratherm Safe-R SR/FB is a top-class rigid foam phenolic insulation board with a low emissivity foil facings designed for use with steel and timber frame applications up to 18m in height.
A high-performance BBA certified phenolic 2400mm x 1200mm square edge panel with an appro..
Suitable for use in Steel and Timber Frame Systems
Superior Lambda Value as low as 0.020W/mK
Provides excellent U-Values and improved thermal bridging detailing
Can be used between studs or as an insulated sheathing board
80mm Unilin SR/FB Framing Board is used in steel and timber frame applications, SR/FB can be also used between studs or as an insulated sheathing board in buildings up to 11m in height.
Safe-R SR/FB is manufactured to EN 13166 by Unilin Insulation with certified lambda (thermal conductivity) of 0..
80mm Rainscreen Cladding Insulation Xtratherm Safe-R SR/RS is a high-class rigid phenolic insulation board with a low emissivity foil facings designed for ventilated rainscreen cladding applications in new build and refurbishment projects
Xtratherm SR/RS 2400mm x 1200mm x 80mm insulation boards a..
Lower Lambda values for improved U-Values
Superior Lambda Value as low as 0.020W/mK
BBA Certified - Certification Number 10/4803
Tested and Approved under BS 8414 and BR135
Euroclass B Fire Classification - Rainscreen Applications
100mm Framing Board Xtratherm Safe-R SR/FB is a top-class rigid foam phenolic insulation board with a low emissivity foil facings designed for use with steel and timber frame applications up to 18m in height.
A high-performance BBA certified phenolic 2400mm x 1200mm square edge panel with an appr..
Suitable for use in Steel and Timber Frame Systems
Superior Lambda Value as low as 0.020W/mK
Provides excellent U-Values and improved thermal bridging detailing
Can be used between studs or as an insulated sheathing board
100mm SR/FB Safe-R Unilin Framing Board is a superior performance rigid phenolic foam insulation board used in ventilated cladding, timber and steel framed systems up to 11m in height.
Safe-R SR/FB is manufactured to EN 13166 by Unilin Insulation with certified lambda (thermal conductivity) of 0...
100mm Rainscreen Cladding Insulation Xtratherm Safe-R SR/RS is a high-class rigid phenolic insulation board with a low emissivity foil facings designed for ventilated rainscreen cladding applications in new build and refurbishment projects.
Xtratherm SR/RS 2400mm x 1200mm x 100mm insulation board..
Lower Lambda values for improved U-Values
Superior Lambda Value as low as 0.020W/mK
BBA Certified - Certification Number 10/4803
Tested and Approved under BS 8414 and BR135
Euroclass B Fire Classification - Rainscreen Applications
Kingspan Kooltherm K112 Framing Board 100mm (pack of 3) is an easy to handle insulation board with a fibre-free rigid thermoset phenolic core used for timber and steel framing systems.
100mm K112 Framing Board is one of the thinnest commonly used insulation for timber and steel frame walls, it al..
110mm Unilin SR/FB Framing Board, an insulation used in ventilated cladding, timber and steel framed systems up to 11m in height, SR/FB can be used between studs or as an insulated sheathing.
Safe-R SR/FB is manufactured to EN 13166 by Unilin Insulation with certified lambda (thermal conductivity..
120mm Kingspan Kooltherm K112 Framing Board (pack of 2 sheets) is an ideal solution for new build, refurbishment and Modern Methods of Construction (MMC).
Kooltherm K112 120mm is a premium performance insulation board with a thermal conductivity of 0.019 W/mk, it allows target U-values to be reac..
120mm Rainscreen Cladding Insulation Xtratherm Safe-R SR/RS is a high-class rigid phenolic insulation board with a low emissivity foil facings designed for ventilated rainscreen cladding applications in new build and refurbishment projects.
Xtratherm SR/RS 120mm x 2400mm x 1200mm insulation board..
Lower Lambda values for improved U-Values
Superior Lambda Value as low as 0.020W/mK
BBA Certified - Certification Number 10/4803
Tested and Approved under BS 8414 and BR135
Euroclass B Fire Classification - Rainscreen Applications
120mm Framing Board Xtratherm Safe-R SR/FB is a top-class rigid foam phenolic insulation board with a low emissivity foil facings designed for use with steel and timber frame applications up to 18m in height.
A high-performance BBA certified phenolic 2400mm x 1200mm square edge panel with an appr..
Suitable for use in Steel and Timber Frame Systems
Superior Lambda Value as low as 0.020W/mK
Provides excellent U-Values and improved thermal bridging detailing
Can be used between studs or as an insulated sheathing board
120mm Unilin SR/FB Safe-R Framing Board provides excellent U-Values and improved thermal bridging detailing, used in ventilated cladding, timber and steel framed systems up to 11m in height.
Safe-R SR/FB is manufactured to EN 13166 by Unilin Insulation with certified lambda (thermal conductivity)..