Largely manufactured from recycled glass (e.g. windscreens) and mineral base materials such as sand and without the use of binding agents. The ingredients are melted into molten glass, which is cooled and crushed into a fine powder. The powdered glass is poured into molds and heated (below the melting point) in a "sintering" process that causes the particles to adhere to one another. Next, a small amount of finely ground carbon-black is added and the material is heated in a "cellulation" process. Here, the carbon reacts with oxygen, creating carbon dioxide, which creates the insulating bubbles in the (material). CO2 accounts for more than 99% of the gas in the cellular spaces.
Cellulose insulation is a material made from recycled newspaper. The paper is shredded and inorganic salts, such as boric acid, are added for resistance to fire, mould, insects and vermin. The insulation is installed either blown or damp-sprayed depending on application.
Wood fibre
The success of wood fibre insulation derives from an attractive environmental profile combined with a whole bag of functions including rigid insulation, sheathing and sarking for timber frames, roofs and flooring as well as flexible insulation for studs and rafters.
Wood of course is renewable, it sequesters carbon during its growth and product production is relatively free from pollution. The insulation value of wood fibre boards is not as dimensionally efficient as some of the orthodox petro-chemical materials - but it's no slouch either - typically coming in with a 'k value' range of between 0.038-0.043 W/mK depending on format.
Hemp
Hemp fibres are produced from hemp straw of the hemp plant. Most hemp is imported, but an increasing amount of home-grown crop is becoming available. Hemp grows up to a height of nearly 4 metres within a period of 100-120 days. Because the plants shade the soil, no chemical protection or toxic additives are required for hemp cultivation. The product is composed of, usually, 85% hemp fibre with the ballance made up of polyester binding and 3-5% soda added for fire proofing.
Straw
Straw is an agricultural by-product, the dry stalks of cereal plants, after the grain and chaff have been removed. Straw makes up about half of the yield of cereal crops such asbarley, oats, rice, rye and wheat.
EPS structural insulated panel called ‘EPS panel house’ is an innovative, incredibly strong method of construction that consists of Expanded Polystyrene insulation bonded both sides to 9mm Oriented Strand Board (OSB3) or 6mm Plywood. In fact, EPS insulant core is the cheapest available version of SIP panel used in exterior walls, roofs or floors. EPS provides excellent adhesion properties that can be used to stick them to the OBS boards. EPS Polystyrene SIPS are available in the following grades EPS70 and EPS100. The continuous bonding of EPS insulation to the OSB or plywood offers incredible strength and resistance to impact. Polystyrene SIPS are great alternatives to tradition build methods such as brick and block. EPS walls resist up to 10417.15kg per m which results in structures that are stronger and straighter. In fact, it has been proved and tested that EPS SIP panels are 2 times stronger than conventional stud walls and are one of the most airtight and well insulated building systems available, making them an inherently green product. Standard wall panels are 1.2m by 2.4m which makes them an ideal solution for home extensions. They’re typically around 25-38kg. SIP EPS panels range from 27mm to 177mm thick. Unlike some other forms of insulation, expanded Polystyrene (EPS) insulation core does not degrade or deteriorate over time. The big advantages EPS SIP’s have over timber frame is they're easy to make air tight and they arrive on site insulated and ready to install. Moreover, 8x4 SIP’s panels are easy to manoeuvre, two people can easily lift them into position.
EPS STRUCTURAL INSULATED PANEL ADVANTAGES AND DISADVANTAGES
ADVANTAGES
In a timber frame building vertical timber studs are at 600mm centres, while in a EPS SIP’s wall they are at 1200mm centres.
Factory made SIP’s panels will be more accurate than on-site cut timber frames.
Huge savings on labour.
Panels deliver unrivaled insulation, which reduces energy costs over the building’s lifetime.
Building with SIPs costs less than building with traditional methods.
Up to 3x faster than traditional methods.
Boards can be used in almost all projects.
A standard home can be installed on-site in just 5-7 days.
Boards are all-in-one – they act as the structural framing, insulation and air barrier.
80% less wastage on site.
Building with SIP’s can save you 28% of time on the construction plan if not more and up to 3% of construction costs.
There are no special requirements for footing details. According to Building Regulations and Standards any construction can be used for SIP panels as a foundation.
DISADVANTAGES
Being EPS core, moisture absorption can cause loss of R-value.
Adequate ventilation is needed to avoid condensation building up (mechanical ventilation heat recovery MVHR whole house system).
Not recommended for temperatures above 80 degrees.
Not recommended to use below ground.
EPS is highly susceptible to petroleum-based products, oils, and solvents, which can cause EPS to melt when brought in contact.
EPS STRUCTURAL INSULATED PANEL COST
The actual EPS SIP cost per square metre (m2) will depend on the thickness of the polystyrene core itself. The thicker the insulation core, the more we would be paying for a board.
Expect to pay anything from £77.02 to £96.31, depending on specification.
43mm Structural Insulated Panel EPS and OSB SIPs is a construction board consisting of an insulating 25mm EPS70 Expanded Polystyrene Kay-Metzeler insulation core sandwiched between two 9mm Oriented Strand Board facings that is used in floors, walls and roofs.
EPS SIP Panel 43mm is made of closed ..
EPS SIP High-quality Construction Board
Closed cell standard polystyrene insulation core
Structural Insulated Panel EPS and OSB SIPs
Strong, energy efficient and cost effective solution
Structural Insulated Panel EPS and OSB SIPs 48mm is a high-quality composite board consisting of an insulating 30mm EPS70 Expanded Polystyrene Kay-Metzeler insulation core sandwiched between two 9mm Oriented Strand Board facings that is used in floors, walls and roofs.
48mm EPS SIP Panel is made ..
EPS SIP High-quality Construction Board
Closed cell standard polystyrene insulation core
Structural Insulated Panel EPS and OSB SIPs
Strong, energy efficient and cost effective solution
58mm EPS Structural Insulated Panel OSB SIPs is a high-quality construction board consisting of an insulating 40mm EPS70 Expanded Polystyrene Kay-Metzeler insulation core sandwiched between two 9mm Oriented Strand Board facings that is used in floors, walls and roofs.
EPS SIP Panel 58mm is made o..
EPS SIP High-quality Construction Board
Closed cell standard polystyrene insulation core
Structural Insulated Panel EPS and OSB SIPs
Strong, energy efficient and cost effective solution
68mm EPS Structural Insulated Panel (OSB SIPs) is a high-quality construction board consisting of an insulating 50mm EPS70 Expanded Polystyrene Kay-Metzeler insulation core sandwiched between two 9mm Oriented Strand Board facings that is used in floors, walls and roofs.
EPS SIP Panel is made of c..
EPS SIP High-quality Construction Board
Closed cell standard polystyrene insulation core
Structural Insulated Panel EPS and OSB SIPs
Strong, energy efficient and cost effective solution
93mm EPS Structural Insulated Panel OSB SIP is a high-quality construction board consisting of an insulating 75mm EPS70 Expanded Polystyrene Kay-Metzeler insulation core sandwiched between two 9mm Oriented Strand Board facings that is used in floors, walls and roofs.
EPS SIP Panel 93mm is made of..
EPS SIP High-quality Construction Board
Closed cell standard polystyrene insulation core
Structural Insulated Panel EPS and OSB SIPs
Strong, energy efficient and cost effective solution
118mm EPS Structural Insulated Panel (OSB SIPs) is a high-quality construction board consisting of an insulating 100mm EPS70 Expanded Polystyrene Kay-Metzeler insulation core sandwiched between two 9mm Oriented Strand Board facings that is used in floors, walls and roofs.
EPS SIP Panel is made of..
EPS SIP High-quality Construction Board
Closed cell standard polystyrene insulation core
Structural Insulated Panel EPS and OSB SIPs
Strong, energy efficient and cost effective solution