Largely manufactured from recycled glass (e.g. windscreens) and mineral base materials such as sand and without the use of binding agents. The ingredients are melted into molten glass, which is cooled and crushed into a fine powder. The powdered glass is poured into molds and heated (below the melting point) in a "sintering" process that causes the particles to adhere to one another. Next, a small amount of finely ground carbon-black is added and the material is heated in a "cellulation" process. Here, the carbon reacts with oxygen, creating carbon dioxide, which creates the insulating bubbles in the (material). CO2 accounts for more than 99% of the gas in the cellular spaces.
Cellulose insulation is a material made from recycled newspaper. The paper is shredded and inorganic salts, such as boric acid, are added for resistance to fire, mould, insects and vermin. The insulation is installed either blown or damp-sprayed depending on application.
Wood fibre
The success of wood fibre insulation derives from an attractive environmental profile combined with a whole bag of functions including rigid insulation, sheathing and sarking for timber frames, roofs and flooring as well as flexible insulation for studs and rafters.
Wood of course is renewable, it sequesters carbon during its growth and product production is relatively free from pollution. The insulation value of wood fibre boards is not as dimensionally efficient as some of the orthodox petro-chemical materials - but it's no slouch either - typically coming in with a 'k value' range of between 0.038-0.043 W/mK depending on format.
Hemp
Hemp fibres are produced from hemp straw of the hemp plant. Most hemp is imported, but an increasing amount of home-grown crop is becoming available. Hemp grows up to a height of nearly 4 metres within a period of 100-120 days. Because the plants shade the soil, no chemical protection or toxic additives are required for hemp cultivation. The product is composed of, usually, 85% hemp fibre with the ballance made up of polyester binding and 3-5% soda added for fire proofing.
Straw
Straw is an agricultural by-product, the dry stalks of cereal plants, after the grain and chaff have been removed. Straw makes up about half of the yield of cereal crops such asbarley, oats, rice, rye and wheat.
Expanding foam adhesive is a fast curing, self-expanding and one-component bond polyurethane adhesive for clean, efficient permanent bonding of insulation panels such as expanded polystyrene (EPS), extruded XPS, polyurethane (PUR/PIR), Kingspan phenolic boards and specific gap filling applications. PU Adhesive Foam can be also applied on surfaces such as concrete, mineral wool, OSB, SIP panels, masonry, skirting board, plaster, wood, plasterboard, dry lining, rockwool, bricks, metal, aluminium, stone, ceramics, MDF, polystyrene, steel, lead, zinc, laminate, cork, chipboard, timber and bitumen. It is easy to use and can be operated with just one hand. As a guide, one can of expanding foam will cover between 12m² - 14m² of insulation. Adhesive is supplied in 750ml cans and is available in gun grade or hand held nozzle models. While one can of 'gun grade' covers up to 14m² of insulation, on the other hand a can of 'hand held' covers up to 12m². The most economical method of application is by using a professional foam gun. The expanding foam gun is a tool which increases the accuracy of the application and cuts down on unwanted and unnecessary wastage. Expanding foam adhesive should be applied at temperatures between -5°C and +35°C. Being resistant to a variety of solvents, water, resistant paints and chemicals is a great alternative to conventional PU roof adhesives or bonding mortars. One of the most important advantages of it is the fact that low pressure formula do not bow or bend insulation boards. For information on how to cut PIR click here.
EXPANDING FOAM ADHESIVE APPLICATION
Expanding foam adhesive is available either in expanding or non-expanding form. In fact, both are suitable for bonding polystyrene (EPS + XPS), polyurethane (PUR/PIR), phenolic Kingspan K5, perimeters, window and door frames, facades, cellar ceilings, internal insulation, gypsum plasterboard, partition walls, screen walls, cellar bars, stone shelves or loose tiles.
EXPANDING FOAM ADHESIVE SUBSTRATES
Does not adhere to PE, PP, PTFE and silicone but it will adhere to all usual substrates such as concrete, masonry, stone, plaster, wood, cold bituminous thick coatings, sand or slate surfaced bituminous sheeting, polystyrene, polyurethane and phenol resin foam, corrosion protected steel sheeting, fibre cement, gas concrete, particle board, plasterboard, gypsum fiberboard, fibre cement, hard PVC and emulsion paints.
EXPANDING FOAM ADHESIVE MANUFACTURERS
The world’s largest independent polyurethane foam manufacturers are:
SOUDAL
Soudafoam Gun Gap Filler and Soudafoam Window and Door is a one-component, self-expanding, ready to use polyurethane foam, which contains HCFC- and CFC-free propellants who are not harmful for the ozon layer and where the canister is provided with a thread so it can be used on a gun. Because of the Duravalve, the optimal yield remains over the entire shelf life, even when stored or transported lying down.
CERESIT
Ceresit CT84 Express PU Foam Adhesive is a low expansion, quick setting adhesive for fixing Kingspan K5, Expanded Polystyrene (EPS), PIR boards. It is also used for filling gaps and stopping draughts.
DEN BRAVEN
SX Premium Gun Grade PU Expanding Foam Siroflex is a high quality, polyurethane based expanding foam for professional use in general construction and home improvement applications. It expands up to 30 times its original volume and is quick drying. It also offers excellent acoustic and thermal properties.
NUFIRE
FF197 is a modified, single component, fire rated polyurethane foam, used to seal linear gaps throughout the fire rated areas of a building.
EVERBUILD
B1 Fire Resistant Expanding PU Foam is a modified one component polyurethane foam for the filling / sealing of joints and gaps requiring fire resistant properties.
RED DEVIL
Gaps and cracks that are an inch or more in diameter can be filled easily with this polyurethane-based expanding foam from Red Devil that expands to fill spaces three times their original size.
Expanding foam adhesive can be found at InsulationGo or in well known shops such as Screwfix, Wickes, B&Q, Toolstation, Selco or Travis Perkins.
Video credit:https://www.youtube.com/watch?v=ARVZXbfy_Xo
Ceresit CT84 polyurethane low expansion, quick setting adhesive for fixing Kingspan K5, Expanded Polystyrene (EPS) and PIR boards known as insulation foam adhesive, is also used for filling gaps and stopping draughts.
With CT84 foam anchoring possible after approximately 2 hours - speeding up th..
Constructa-Pro Foam Adhesive Everbuild (750ml) is a powerful adhesive foam designed for use in a wide range of building applications like fixing plasterboards or bonding insulation boards and much more.
EVERBUILD® Constructa-Pro adheres well to most common building materials including stone, conc..
Constructa-Pro Foam Adhesive Everbuild 750ml
High-strength multi-purpose adhesive foam
Constructa-Pro adheres well to most common building materials
Once cured - rot-proof, moisture and temperature resistant
EVERBUILD® Constructa-Pro for wide range of building applications
Everbuild Dual Purpose PU Foam Cleaner (500ml) is an easy to use aerosol solvent-based cleaning agent used to remove and clean wet and uncured PU foam from tools and a wide range of substrates.
Foam Cleaner attaches to gun foam applicators for purging through; also includes a spray nozzle for use..
Everbuild Fire Rated B2 Expanding Foam Gun Grade (750ml) is a unique quick-setting one-part polyurethane fire rated expanding foam used for fixing, filling and insulating with fire resistant properties for up to 2 hours.
Gun Grade Fire B2 Foam EVERBUILD® expands on application 1.5 - 2 times its o..
Everbuild Gun Grade Expanding Foam 750ml is an economical quick setting polyurethane-based expanding foam adhesive and filler which expands greatly on application and yields up to 50 times the original can contents.
Expanding Foam EVERBUILD® can be cut, sawn, plastered and sealed over after appro..
Everbuild Gun Grade Expanding Foam 750ml
Economical quick setting polyurethane-based
Used to fill irregular gaps, insulate and sound deadens
Use in conjunction with Gun Foam Applicators
Foam adhesive and filler which expands greatly on application
Everbuild Pinkgrip Dryfix Wall Foam Adhesive (750ml) is a unique fast curing adhesive foam that has been specially developed for the rapid installation of plasterboard, insulated plasterboards, rigid insulation and other sheet materials.
Dryfix Drywall Foam Adhesive Pinkgrip Everbuild bonds easil..
EWI-240 Express Foam Adhesive for Internal and External Wall Insulation is a strong low pressure, quick setting polyurethane foam adhesive used for fixing EPS, XPS and PIR insulation boards.
This one-component low expansion premium foam adhesive provides an excellent adhesion to a variety of subs..
EWI-240 Foam Adhesive for fixing EPS, XPS and PIR insulation boards
Main applications: Internal and External Wall Insulation Boards
Fix and Fill Expanding Foam Everbuild 750ml is a one-part, quick-setting polyurethane foam in aerosol form supplied with attachable nozzles designed to fill irregular and broad gaps where most conventional fillers would fail.
EVERBUILD® Fix & Fill Foam expands on application up to 150% its origin..
Fix and Fill Expanding Foam Everbuild 750ml
Designed to fill irregular and broad gaps
Used for fixing, filling and insulating
Can be cut, sawn or plastered over after only 1 hour
EVERBUILD® Fix & Fill Foam with attachable nozzles